The Effect of Cooling Rate and Degassing on Microstructure and Mechanical Properties of Cast AZ80 Magnesium Alloy

The casting cooling rate controls both of these microstructural features. Higher cooling rates result in a finer dendritic morphology of α-Mg that improves mechanical properties and creates a finer and more discrete morphology of β intermetallic particles. The fine dendritic morphology results in smaller interdendritic regions, which in turn prevents pore coalescence and negates the detrimental effect of porosity on the quasi-static tensile and cyclic properties.

In lower cooling rates, where the coarse grain structure of the cast material cannot prevent pore coalescence, degassing benefits the mechanical properties, especially fatigue resistance, by reducing the volume fraction of porosity defects. Moreover, the hot deformation behavior of cast samples shows that the addition of the degassing agent and casting with a higher cooling rate improves the range of deformation conditions where cracking will not occur.